C800d-F840d Commercial (LED UV) Web Printing Machine with Cutoff 630mm

The Solna C800 is a highly sophisticated and automated commercial web offset press. It is designed for production of high quality magazines, brochures, directories, books and other commercial printing on uncoated and coated stock with a maximum speed of 40,000 rph depending on the equipment of the press and the produced job. For tabloid products it can print a maximum of 80,000 sheets per hour.
 

The press is equipped with a number of high-tech features for improved flexibility and productivity. Each perfecting unit is individually driven (shaftless) by Rexroth Indramat servo drive motors.The ink fountains have motorized ink zone adjustments remotely controlled from the operator console. The circumferential and lateral plate registers are motorized and adjustments are carried out remotely from the operators console. Plate and blanket cylinders run without bearer contact (MultiRange System). Fine adjustments can therefore be made to compensate for changes of stock thicknesses without disrupting the correct relationship between the cylinders. This guarantees ideal dot transfer.
 

The Solna C800 is designed to run with the lowest possible operating costs, lowest waste costs and a minimum manning requirement. The automatic plate positioning and plate lock-up is guarantees shorter ready times and exact plate mounting while the paper web remains in the press.

The Solna C800 is available in several press layouts for up to twelve units per installation. They may be placed in line, stacked or as a duplex arrangement of parallel lines. Production units are built for the normal left-to-right operation, but mirror-imaged units are available for right-to-left operation, for instance a central folder in a tandem layout.

For the Solna C800 there is the following folder concepts available:

Folder F840: a full combination jaw folder in the ratio 1:2:2 ( with an optional double parallel fold)

Part of the Solna C800 is also the Solna DPC Printing Process and Control System. This is a highly advanced system that gives total control of both the process and print quality. The system is open and based on the market available standard components, which gives the possibility to integrate equipment and systems from other manufacturers like for instance register color control systems and connection to pre-press systems (CIP3).

The design philosophy of Solna is to base as much as possible on standard components. The result of this is higher availability of spare parts, easier servicing and longer lifetime of the individual parts. We work in close partnership with the main suppliers of all the necessary additional equipment such as: splicers, dryers, process control systems, ink supply systems, roll handling systems and climate control systems in order to offer the advantages of Solnas C800 concept and to assure a high and even production quality.
 

Technical Features:

Configuration: horizontal web-lead, heatset printing

Cut-off:630 mm (24´´ 3/16)

Web-width: 1000 mm

Speed: 40,000 rph; broadsheet: 40,000 cph, tabloid: 80,000 cph

Drive system: shaftless

Printing Units:

• Cast iron precision machined box type side frames
• Narrow gap blanket cylinders in solid steel, nickel plated with reel type blanket lock-up
• Plate cylinders in solid steel, nickel plated slot (no tool) plate lock-up
• Automatic plate cylinder positioning for plate changes
• MultiRange eccentric system with play-free, multiple-row, bearing system and adjustable printing impression during run
• Hydraulics: precision three-point hydraulic cylinder position locking device ensures no play between eccentrics and side frame

Motorized and remote-controlled circumferential and lateral plate registers
 

• Plate cocking device (diagonal positioning)
• Precision film metering inking system with three ink form rollers and three oscillating rollers, one ink form roller that oscillates
• Continuous four-roller-film dampening system that is adjustable for direct or indirect dampening
• Separately operated remote-controlled ink and dampening roller on/off movement
• Motorized individually operated ink fountain rollers
• Motorized remote-controlled ink fountains, 32 segments
• Touch Screen Unit Control station with all important functions available at the printing unit
• Safety guards in accordence with European Union Safety regulations (CE)
• Every printing unit is independently driven by one AC motor.

Folder F840

• Combination jaw folder mechanism, 1:2:2(:1), maximum 2 webs
• Quarter folding mechanism with automatic timing of the folding blade
• Individually drive RTF roller with pneumatically operated nip rollers and slitter/perforator wheel

Longitudinal perforation device for the spine of the quarter fold product
 

• Cross perforation device for the head of the quarter folded product
• Conventionally positioned long former with air in former bars and nose including blower
• Pneumatically operated nip rollers below former
• Signature overlap adjustment while running 
• Optic anti-jamming device and web severer
• Delivery table with variable speed control for to set spine separation distance
• Superstructure for the first web
• Safety guards in accordance with the European Union Safety regulations (CE)

Options

• Double parallel folder and perforation in the spine of a double parallel folded signature, adjustable on-the-run
• Driven longitudinal skip slitting in the head of the quarter folded signature
• Intermittent gluing system
• Softening device
• Automatic print-to-cut-register
• Double parallel folder
• Stitching device

• Superstructure for two webs and additional softening device
• Integrated two-ribbon angle bar / bay window

Drive & Control System

Drive System

Control System

All functions of the Solna C800 are controlled by the Solna Printing Process Control system (PPC) and consists of the following parts as standard: